Research direction 1

Contactless Multi-Axis Precision Positioning

Passive support, programmable actuation, and optical feedback for semiconductor metrology and advanced packaging.

Concept stage · Recruiting
Conceptual floating platform with six-axis motion, passive support, programmable actuation, and optical feedback

The research challenge

Precision positioning is central to semiconductor inspection, optical metrology, device assembly, scanning instrumentation, and advanced packaging. These applications often require large travel, nanometre-class local resolution, high bandwidth, payload capacity, and motion along several translational and rotational degrees of freedom.

Conventional systems meet these requirements by combining motorized coarse stages with piezoelectric or flexure-guided fine stages and then stacking modules for multi-axis motion. Although mature, such architectures increase moving mass and footprint, lower structural resonances, and introduce parasitic coupling.

Our research direction

PIC Lab is investigating a contactless precision-positioning architecture that combines three functional layers:

  • Contactless passive support
  • Programmable multi-axis actuation
  • Optical feedback and control

The central scientific question is how these layers can be co-designed to provide stable six-axis motion while retaining the compactness and integration advantages of passively supported systems.

Questions we are investigating

Complementary stability

How can passive support and programmable actuation be combined so that the platform remains stable while allowing independently commanded translational and rotational motion?

Instrument-grade optical feedback

How can microscope- and camera-based measurements support multi-axis calibration, drift suppression, vibration reduction, trajectory tracking, and uncertainty analysis?

Performance scaling

How should payload, workspace, bandwidth, resolution, footprint, thermal behavior, and integration complexity be traded for a target application?

Potential applications

SemiconductorSurface inspection, sample alignment, scanning metrology, and optical measurement.
OSATDie and package alignment, inspection, micro-assembly, and test-interface positioning.
Scientific toolsAFM-style scanning, optical alignment, precision assembly, and automated manipulation.

Research opportunities

Researchers may contribute to dynamic and multiphysics modeling, finite-element analysis, actuator and sensor design, power electronics, machine-vision measurement, system identification, multi-axis estimation and control, embedded implementation, and experimental validation.

Foundations in previous work

This direction builds directly on the six-degree-of-freedom diamagnetic nanopositioner developed during Dr. Singh’s doctoral work and the hybrid near-field acoustic–electromagnetic positioner developed during his postdoctoral research.

Initial support

Establishment of the initial experimental platform is supported through an IIT Kharagpur Faculty Start-up Research Grant.

Conceptual contactless six-axis positioning platform
Conceptual illustration of a current PIC Lab research direction. Not to scale; implementation details are intentionally omitted.